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HOME QUALITY GUARANTEED Production Flow Table

QUALITY GUARANTEED

Production Flow Table

List
Shinan Cast Iron Co., Ltd. Production Flow Chart-Ductile Cast Iron Pipe SA-B-0910
Process Job Facility in use Check Point Control Method Test Item Test Method Reference Table
Melting Charging Gas Cupola
Spectrometer
CEMeter
Thermometer
(precipitatio) 		Charging rate Date of Charging
Melting Melting Temperature Work Standard
Pouring Chemical composition
(C, Si, Mg)
Heat-rise Heat-rise Electric Furnace
Spectrometer
CEMeter
Thermometer 		Pouring Temperature X-R Chart Work Standard
Chemical composition
(C, Si, Mg) 		X-R Chart
Spherodization Spherodization Ladle Mg-Alloy
charging quantity 		By charging
Pouring Pouring Ladle
Spectrometer
Charging Charging Centrifuge Temperature X-R Chart
Drawing Drawing Drawing Machine
Heat Treatment Heat Treatment Heat Treatment Furnace Temperature, Time Heat Treatment Curve Work Standard
Sand-off &
Post-
treatment 		Grinding &
Process 		Shot Blast M/C, Scale Appearance Total Inspection Work Standard
Dimension Measuring Device Dimension, Weight Total Inspection
Universal Material
Tester 		Mechanical properties Checksheet Inspection
Brinell Hardness Tester Hardness Test Checksheet Inspection
Microscope Structure Test Checksheet Inspection
Crushing Crushing Crushing Tester Crushing Test Total Inspection
Water Pressure Water Pressure Hydraulic Tester Hydraulic Test Total Inspection
Mortar Mixing Mortar Mixing Mixing Rate Flow Property Daily Work Journal Daily Work Journal Work Standard
Lining Mortar Lining Lining M/C Appearance Total Inspection Work Standard
Thickness Checksheet Inspection
Curing Curing Curing Chamber Temperature Daily Work Journal Work Standard
Temperature Time
Seal Coat Seal Coat Spray Viscosity Daily Work Journal Appearance Detachment
(peel-off) 		Total Inspection Product Inspection Standard
Paint Tank Intermediary Inspection Standard
Identification Marking AirGun
Paint Paint Paint Tester Paint Test Checksheet Inspection Intermediary Inspection Standard
Product Storage
Shipment		 Forklift Appearance Total Inspection Product Inspection Standard
List
Shinan Cast Iron Co., Ltd. Production Flow Chart – Ductile Cast Iron Shape Tube SA-B-0911
Process Job Facility in use Check Point Control Method Test Item Test Method Reference Table
Melting Charging Gas Cupola
Spectrometer
CEMeter
Thermometer
(precipitation) 		Charging Rate Date of Charging
Melting Melting Temperature Work Standard
Pouring Chemical composition
(C, Si, Mg)
Heat-rise Heat-rise Electric Furnace
Spectrometer
CEMeter
Thermometer
(precipitation) 		Pouring Temperature X-R Chart Work Standard
Chemical composition
(C, Si, Mg) 		X-R Chart
Spherodization Spherodization Ladle Mg-Alloy
charging quantity 		By charging
Sand Process Molding Sand Mixing Sand Aerating M/C
Sand blender 		Moisture Compression
Compressive strength 		Daily Process Journal
Shaping Shaping Wooden. Mold
Shaping box 		Appearance Total Inspection Work Standard
Dimension Checksheet Inspection
Pouring Pouring Ladle
Spectrometer
Charging Charging Thermometer
(precipitation)
Universal
Material
Tester
Spectrometer 		Temperature
Chemical composition
(C, Si, Mg) 		X-R Chart Tension Test
Elongation (%) 		Checksheet Inspection Work Standard
Sand-off &
Post-
treatment 		Grinding &
Process 		Shot Blast M/C, Scale Dimension Appearance Total Inspection Work Standard
Measuring Device Dimension, Weight Total Inspection
Universal Material
Tester 		Mechanical properties Checksheet Inspection
Brinell Hardness Tester Hardness Test Checksheet Inspection
Microscope Structure Test Checksheet Inspection
Process Process
Mortar Mixing Mortar Mixing Load cell mixer Mixer Flow Property Daily Work Journal Work Standard
Lining Mortar Lining Lining M/C Appearance Total Inspection Work Standard
Thickness Checksheet Inspection
Curing Curing Curing Chamber Temperature Daily Work Journal Work Standard
Temperature Time
Seal Coat Seal Coat Spray Viscosity Daily Work Journal Appearance Detachment
(peel-off) 		Total Inspection Product Inspection Standard
Paint Tank Intermediary Inspection Standard
Paint Paint Paint Tester Paint Test Checksheet Inspection Intermediary Inspection Standard
Product Storage
Shipment		 Forklift Appearance Total Inspection Product Inspection Standard
리스트
Shinan Cast Iron Co., Ltd. Production Flow Chart – Epoxy Powder Paint inside the Shape Tube SA-B-0912
Process Job Facility in use Check Point Control Method Test Item Test Method Reference Table
Melting,
Shaping,
Sand-off &
Post-
treatment 		As same as the Production Flow Chart for Ductile Cast Iron Shape Tube Work Standard
Epoxy
Powder Paint 		Pre-treatment Shot Blast M/C Appearance Total Inspection Work Standard &
Ductile Cast Iron
Shape Tube
Intermediary
Inspection
Standard
Preheat Preheat time Daily Work Journal Work Standard
Internal Powder Paint Hole detector Appearance Total Inspection Work Standard &
Epoxy Powder
Paint
Intermediary
Inspection
Standard
Hammer
Pencil		 Adhesiveness Total Inspection
Blade cutter Hardness Checksheet Inspection
Paint film Thickness Thickness Total Inspection
Measuring device/td> Resistance to scratch Total Inspection
Paint External Status Spray Viscosity Daily Work Journal Appearance Total Inspection Product Inspection Standard
Paint Tank Detachment
(peel-off)		 Total Inspection Intermediary Inspection Standard
Paint Tester Paint Test Checksheet Inspection Intermediary Inspection Standard
Product Storage
Shipment		 Forklift Appearance Total Inspection Product Inspection Standard